MENU
AeroWorks was born from a real need in the bus-conversion world: insurance companies won’t insure DIY roof raises.
So we engineered a professional, repeatable aviation-inspired system that meets the expectations of insurers, inspectors, and the RV manufacturing industry.
Our mission is to bring safety, documentation, and engineering discipline to custom RV and bus conversions — without sacrificing creativity.
Our Mission
Engineering Safety and Standards Into Every Build.
What We Build
We specialize in engineered solutions for motor coaches and RVs — from modular structures and roof raises to full aviation-grade electrical systems. AeroWorks brings precision manufacturing to custom builds.
Structural Engineering & Fabrication
AeroWorks structural work is designed and fabricated using aviation-inspired methods, precise documentation, and engineered load paths. Our roof raises, framework modifications, and structural components are built with repeatability, accuracy, and safety as the foundation — ensuring long-term strength, rigidity, and reliability in every coach.
Electrical & Systems Integration
AeroWorks wiring follows aviation labeling standards, schematic documentation, and modular serviceability. We build harnesses with clean routing, traceability, and engineered load management — applying the same disciplined approach used in aircraft and commercial vehicle systems.
Motor Coach Manufacturing
AeroWorks builds motor coaches using engineered, documented processes that prioritize safety, repeatability, and long-term reliability. From structural modification to full systems integration and interior completion, each coach is manufactured with aviation-inspired precision and disciplined quality control at every step. The result is a coach that feels solid, performs flawlessly, and is built to last for decades.
AeroWorks Engineering Process
Our builds follow an aviation-inspired process built on engineering discipline, documentation, and repeatability. From structural fabrication to electrical systems, HVAC, plumbing, and interiors — every step is designed for safety, insurability, and long-term reliability.
What We Provide
Structural Fabrication
Professional roof raises, floor systems, wall framing, window installs, and structural reinforcement — all engineered with aviation-style documentation and precision.
Electrical & Systems Engineering
Aviation-grade wiring, labeled harnesses, load planning, schematics, and modular system architecture designed for safety, serviceability, and long-term reliability.
HVAC, Plumbing & Climate Systems
Mini-split HVAC integration, tank setups, PEX plumbing, water systems, and maintenance-friendly routing for clean and dependable operation.
Interior Architecture
Kitchen, seating, cabinetry, sleeping areas, and modular layouts designed with efficient use of space, modern materials, and customizable finishes.
VIN Assignment & Documentation
Manufacturer-issued VINs, compliance documentation, user manuals, schematics, and inspection-ready build packets insurers and lenders trust.
Our Background
Degree - Automotive Technology
U.S. Army 15J Avionics/Weapons Systems Technician
FAA Airframe & Powerplant License (A&P)
FCC Part 1 & 3 Licensed Technician
Backed by over two decades of technical experience, fabrication work, and real-world system design, AeroWorks brings a level of expertise rarely found in the bus-conversion world. We don’t guess, improvise, or take shortcuts. Every coach is engineered with intention—documented, repeatable, and built to a standard we’re proud to stand behind. If you want a motor coach built with true technical discipline, you’re in the right place.